Acceptance Criteria of Concrete Cube as per IS 456:2000


 

Acceptance criteria of concrete cube test as per IS 456:2000

1.  The acceptance criteria of concrete cube strength is governed by

IS 456:2000 – Plain and Reinforced Concrete (Code of Practice) and
IS 516:1959 – Method of Tests for Strength of Concrete.
 
The relevant clauses and tables referred in this article are:
• IS 456:2000 – Clause 15 (Strength of Concrete)
IS 456:2000 – Clause 15.2.2 (Frequency of Sampling)
• IS 456:2000 – Clause 15.4 (Test Results of Concrete)
• IS 456:2000 – Table 11 (Acceptance Criteria of Compressive Strength)
• IS 516:1959 – Procedure for Compressive Strength Test of Concrete Cubes


Sampling of Cube Procedure

as per IS CODE 456:2000 Clause. 15.2.1 page-29

15.2.1 Sampling Procedure

We take concrete samples randomly, so every batch has a chance to be checked. Samples are taken different times and from all machines to make sure all concrete is good.

15.2.2 Frequency

The minimum frequency of sampling of concrete cube how many take sample concrete  quantity range follow the table.

Sr. no.

Quantity of Concrete In the work Cum

Number of Samples 1 Sample = 3 nos Cube

Number of cube in 7 Days

Number of cube 28 days

Total number of cube

1

1 to 5 Cum

1 Sample

3 Nos Cube

3 Nos Cube

6 Nos = 1 set

2

6 to 15 Cum

2 Sample

6 Nos Cube

6 Nos Cube

12 Nos = 2 set

3

16 to 30 Cum

3 Sample

9 Nos Cube

9 Nos Cube

18 Nos = 3 set

4

31 to 50 Cum

4 Sample

12 Nos Cube

12 Nos Cube

24 Nos = 4 set

5

51 to above

5 Sample

15 Nos Cube

15 Nos Cube

30 Nos = 5 set

6

Note :- Every 50 Cum plus 1 sample of cube

7

Note :-  Three cube  shall be made for each sample for testing 28 days

8

Note :-  Three cube  shall be made for each sample for testing 7 days

9

Note :-  Three cube  shall be made for each sample for testing 3 days ( If early required testing of cube )


Process of cube test


Concrete Cube Test Process.

 

Applied load of M25 Grade concrete Cube  680 (KN)

 

What is Kilonewton ( KN ) ?

What is Newton ( N ) ?

 

Kilonewton is a unit used to measure large force.

Newton is also a unit of force

 

1 Kilonewton ( KN )

=

1000 Newton ( N )

Difference In simple words

Unit

Meaning

Used For

Kilonewton (KN )

Large force

Building Loads, Structures Load etc.

Newton ( N )

Small force

Concrete cube test, material strength etc.

Applied load on Cube  680 (KN)

1 KN = 1000 N

Area of Cube 150 X 150 MM = 22,500 MM²

So, Load 680 KN = 680 X 1000 = 680000 N

Formula

( N/mm²  ) = load ( N )  ÷ Area ( mm² )

 = 680000 N   ÷ 22,500 mm²

Say, 30.22 N/mm²  pass

Compressive strength of M25 Grade concrete Cube


Table 2 Grades of Concrete page no. 29

Designation of concrete M refer to Mix Design and Number Specified Compressive strength of 150 X 150 150 MM size cube at 28 days Expressed in  N/mm²

Table 2 Grades of Concrete page no. 29

 


(Clause 6.1, 9.2.2, 15.1.1 and 36.1 )

 

Group

Grade Designation

Specified Characteristic compressive Strength of 150 MM Cube at 28 days N/mm²

 

Ordinary Concrete

M10

10

 

M15

15

 

M20

20

 

Standard Concrete

M25

25

 

M30

30

 

M35

35

 

M40

40

 

M45

45

 

M50

50

 

M55

55

 

High Strength Concrete

M60

60

 

M65

65

 

M70

70

 

M75

75

 

M80

80

 

Clause 9.3 Nominal Mix

 

Nominal mix concrete may be used for concrete of M 20 or lower.

 



Assumed Standard Deviation


Table 8  Assumed Standard deviation page no. 23


(Clause 9.2.4.2,  and Table 11 )

Grade of Concrete

Assumed Standard deviation in  N/mm²

Target Strength of 150MM cube in N/mm²

M10

3.5

10 + ( 1.65 X 3.5) = 15.77 N/mm²

M15

15 + ( 1.65 X 3.5) = 20.77N/mm²

M20

4

20 + ( 1.65 X 4) = 26.60 N/mm²

M25

25 + ( 1.65 X 4) = 31.60 N/mm²

M30

5

30 + ( 1.65 X 5) =  38.25N/mm²

M35

35 + ( 1.65 X 5) = 43.25 N/mm²

M40

40 + ( 1.65 X 5) = 48.25 N/mm²

M45

45 + ( 1.65 X 5) = 53.25 N/mm²

M50

50 + ( 1.65 X 5) = 58.25 N/mm²


Acceptance Criteria of Concrete Cube Strength

as per IS CODE 456:2000 Clause. 16.1 page-29
Amendments 4 Revision May-2013
Table 11 Characteristic Compressive Strength
CRITERIA 1

Grade of Concrete M25

M Means Mix Design

 25 Means 25 N/mm²

That is Called M25 Grade of concrete

Target strength use for design mix purpose

M25 + ( 1.65 X 4 ) = 31.6 N/mm²  At 28 days age

Example at 28 days test for M25 Grade 4 Cum quantity

 Criteria 1

Set

Area of Cube in mm²  150 X 150MM

Compressive strength in N/mm²

Average strength in N/mm²

0.85 strength in N/mm²  ( .85 X 32.23 )

1.15 strength in N/mm²

Acceptance Criteria  25 + 4 = 29  N/mm²  ( minimum )

1

22500mm²

32.13

 32.23  N/mm²

 27.39  N/mm²

 37.06  N/mm²

Cube pass both condition 1.Acceptance Criteria  25 + 4 = 29  N/mm²  ( minimum ) 2. more than ± 15 %  ( minimum 27.39 and maximum 37.06 all 3 cube are under the range )

22500mm²

32.17

22500mm²

31.86


CRITERIA 2

Example at 28 days test for M25 Grade 26 Cum quantity ( This criteria apply for below 30 cum concrete )

 Criteria 2

Set

Area of Cube in mm²  150 X 150MM

Compressive strength in N/mm²

Average strength in N/mm²

0.85 strength in N/mm²  ( .85 X 32.23 )

1.15 strength in N/mm²

Acceptance Criteria  25 + 4 = 29  N/mm²  ( minimum ) Or individual fck - 2 N/mm²  25 - 2 =  23 N/mm²  minimum individual cube

1

22500mm²

31.50

 31.27  N/mm²

 26.57  N/mm²

 35.95 N/mm²

 31.27  N/mm²

22500mm²

30.40

22500mm²

31.90

2

22500mm²

30.90

 30.87  N/mm²

 26.23  N/mm²

 35.49  N/mm²

 30.87  N/mm²

22500mm²

29.50

22500mm²

32.20

3

22500mm²

30.80

 30.50  N/mm²

 25.92  N/mm²

 35.07  N/mm²

 30.50  N/mm²

22500mm²

31.00

22500mm²

29.70

Average of all

30.88  N/mm²

Note :-  All are cubes compressive strength within the limit + - 15% of average

Note :-  individual fck - 2 N/mm²  25 - 2 =  23 N/mm²  minimum not less than 23 N/mm²

Note :-  Acceptance Criteria  25 + 4 = 29  N/mm²  all cube average strength are above 29N/mm²

Accepted as  M25 GRADE

CRITERIA 3

Example at 28 days test for M25 Grade 65 Cum quantity ( This criteria apply for Above 30 cum concrete )

 Criteria 3

Set

Area of Cube in mm²  150 X 150MM

Compressive strength in N/mm²

Average strength in N/mm²

0.85 strength in N/mm²  ( .85 X 32.23 )

1.15 strength in N/mm²

Acceptance Criteria  25 + ( .825 X 4 ) = 28.3  N/mm²  ( minimum ) Or individual fck - 3 N/mm²  25 - 3 =  23 N/mm²  minimum individual cube

1

22500mm²

31.50

 31.27  N/mm²

 26.57  N/mm²

 35.95 N/mm²

 31.27  N/mm²

22500mm²

30.40

22500mm²

31.90

2

22500mm²

30.90

 30.87  N/mm²

 26.23  N/mm²

 35.49  N/mm²

 30.87  N/mm²

22500mm²

29.50

22500mm²

32.20

3

22500mm²

30.80

 30.50  N/mm²

 25.92  N/mm²

 35.07  N/mm²

 30.50  N/mm²

22500mm²

31.00

22500mm²

29.70

4

22500mm²

29.90

 30.57  N/mm²

 25.98  N/mm²

 35.15 N/mm²

 31.27  N/mm²

22500mm²

30.70

22500mm²

31.10

5

22500mm²

30.80

 31.27  N/mm²

 26.57  N/mm²

 35.95  N/mm²

 30.87  N/mm²

22500mm²

31.30

22500mm²

31.70

6

22500mm²

32.10

 31.17  N/mm²

 26.49  N/mm²

 35.84  N/mm²

 30.50  N/mm²

22500mm²

31.00

22500mm²

30.40

Average of all

30.94  N/mm²

Note :-  All are cubes compressive strength within the limit + - 15% of average

Note :-  individual fck - 3 N/mm²  25 - 3 =  22 N/mm²  minimum not less than 22 N/mm²

Note :-  Acceptance Criteria  25 + ( .825 X  4 ) = 28.3  N/mm²  all cube average strength are above 29N/mm²

Accepted as  M25 GRADE

• Acceptance shall be based on the mean strength of a group of four

  consecutive test results AND the strength of individual cube results.

• The mean of 4 consecutive results shall be ≥ fck + 0.825 × standard deviation (σ).

• None of the individual cube results shall be less than (fck − 3 N/mm²).

Make test Report

as per IS CODE 516 Clause. 3.5.2
Cube Register

ID of cube

Discriptions of work

Grade

Quantity

Date of casting

7 days test date

28 days test date

Area of Cube in mm²  150 X 150MM

Weight of cube  grams

Strength  load (KN)

Compressive strength in N/mm²

Average strength in N/mm²

125

T-5 Ground Floor Column  Grid D-5

M-25

2.74 Cum

26-04-2025

03-05-2025

 

22500mm²

8286

519

23.06

 22.91  N/mm²

22500mm²

8319

502

22.31

22500mm²

8331

526

23.37

 

 

24-05-2025

22500mm²

8322

723

32.13

 32.23  N/mm²

22500mm²

8352

736

32.17

22500mm²

8340

717

31.86


Witness Sign Contractor & Client
Remarks If any

Test Concrete cube

As per IS CODE 516 Clause. 3.1
If a test cube is broken or damaged, we do not test it.
If the cube inside honeycomb, it is not good.
If we still test a cube with honeycomb, we must write in the report that it had honeycomb.

Apparatus CTM Machine

As per IS CODE 516 Clause. 3.2
The test is done using a compression testing machine that follows (IS 14858)
the calibration shall be carried out at least once per year. Not later than that.
Relocation and major repair must be Re-calibration.
CTM machines are available in different load capacities, such as
1000 kN, 2000 kN, and 3000 kN
Types of CTM machines, Manual CTM, Semi-automatic CTM, Fully automatic / Digital CTM.

Age of cube test

As per IS CODE 516 Clause. 3.3
We check   the cement/concrete cube a certain age.
Most commonly check cube 7 days and 28 days old.
Some client check only 28 days old cube as project specifications.
We count the age from mix of water in dry raw material
.

Number of cube

As per IS CODE 516-Part-1 Clause. 3.4
At least 3 cube (one sample) shall be tested at each selected age.

 

Procedure of cube
As per IS CODE 516 Clause. 3.5
Cube store in water  temperature  27°C ± 2°C
Wipe extra water from the cube before testing
Measure its size nearest 0.2 mm  150 X  150 X  150 MM
Weight before test weight cube 8.1KG  ( and as per design mix)
Test it within 2 hours after taking it out of water.

Loading of cube
As per IS CODE 516 Clause. 3.5.2
Load shall be applied 14
N/mm² per minutes
the maximum load indicated shall be recorded.
If one result is very different (more than ±15%), test again
If no extra sample is there, take the average of the two closest values.

Test of Specimens
Specimen means small size of concrete sample that is called Cube.
as per IS CODE 456:2000 Clause. 15.3 page-29
Testing of 28 days
Testing of 7 days
Testing of 3 days If Early required of Compressive strength of concrete.

Test result of sample
as per IS CODE 456:2000 Clause. 15.4 page-29
We test 3 cube take their average Strength. If any one cube is too high or too low  more than ± 15 % of the average. The test result invalid


Conclusion

Concrete cube compressive strength test is one of the most important quality control tests in concrete works. Acceptance of concrete should always be done strictly in accordance with IS 456:2000 to ensure safety, durability and performance of the structure

 

 

From Onsite XL

Post a Comment

1 Comments

Anonymous said…
This comment has been removed by a blog administrator.